Sol–gel preparation of boron-containing cordierite Mg2(Al4−xBx)Si5O18 and its crystallization

Five cordierite-based powders were investigated regarding their thermal and crystallization behaviors. The powders were obtained from amorphous gels having nominal compositions of 2Mg : xAl : (4 − x)B : 5Si where x = 4 down to 0. Thermal gravimetry analysis of the dry gels showed some absorbed water and decomposition of organic ligands in addition to network condensation. Gradual substitution of B for Al in the dried gel powders showed a new band in their infrared spectra corresponding to triangular BO3, whereas the bands corresponding to Al vanished. This also showed a noticeable effect on the crystallization trends, type and stability of cordierite. Cordierite crystallized in samples of B/Al ratio up to 1 while protoenstatite predominated in samples of higher B/Al ratios. In addition, some silica minerals, with little amorphous phase, were formed. Incorporation of boron and increase in temperature enhanced the transformation of γ cordierite to its α form.