The influence of submicron particles and salt on the recovery of coarse particles

Coarse particles are more difficult to float. One of the factors that contributes to poor floatability is the stability of froth. The froth formed in industrial flotation cells is typically not strong enough to provide adequate support for coarse and dense particles. The present study investigates how the presence of hydrophobic submicron particles at low concentration increases the recovery of relatively coarse particles through improvement in the froth stability. Silica particles with d80 of approximately 230 μm were floated in a laboratory mechanical flotation cell in a collector-free environment in the presence of poly(propylene glycol) 425 as a frothing agent. The hydrophobicity of the feed particles was modified through an esterification process with different alcohols ranging from 3 to 8 hydrocarbon groups to form a coating of intermediate hydrophobicity. Hydrophobised silica submicron particles of 300 nm in size were added to the flotation cell at 0.01 and 0.1 wt% concentration. The effect of electrolyte, sodium chloride, in the concentration range 10−5–10−1 M on the recovery of coarse particles was also investigated. For the feed employed, 1-butanol was found to provide relatively good flotation properties with a possibility for improvement by stabilising the froth phase. Both additives slightly stabilised the froth phase, which resulted in an increase in the maximum recovery of up to approximately 8%. It appeared that the additives had no significant effect on the first-order flotation rate constant.