Non-destructive testing of bonded structures for plasma facing components

A preliminary investigation has been conducted to examine the applicability of the ultrasonic testing (UT) inspection technique for bonded structures in plasma facing components. In this study, existing UT probes have been used. Three test samples to simulate the blanket first-wall panel were fabricated. Artificial defects were applied along the diffusively bonded interfaces of the samples. Three types of UT probes have been tested. A vertical UT probe with 10 MHz, and a phased-array UT probe with 5 MHz, were used to detect defects between the Cu-alloy plates, and between the Cu-alloy plate and the stainless-steel (SS) block. The test results show that defects as small as 2 mm in size could be detected at a signal versus noise (S/N) ratio of more than 2. To detect defects along the SS pipes, a beam-focused-type UT probe with 20 MHz, has been applied. It was found that defects as small as 1 mm were identified at an S/N ratio of more than 2. While the results of the tested techniques were good, optimization of the probe systems is required before it can be concluded that such methods are most applicable for use on the bonded structures.