Determining the Most Important Hazards in the Cement Industry with a Cost Reduction and Process Optimization Approach

Aim: Occupational health with the goals of providing, maintaining and enhancing the physical, psychological and social health of employees and preventing harmful factors is important. One of the ways of preventing occupational hazards is to identify them in the workplace. So the purpose of this research is to identify hazards and risk assessment in order to provide the necessary information to help make the decisions required to reduce the occupation-related risks. Methods: In this study, we used a combination of FMEA and AHP methods to assess the occupational risks of the cement industry. Findings: In this study, eight hazards were first examined by the FMEA method, which was the highest risk priority number for occupational hazards. Then the hierarchical analysis process technique was used to evaluate and rank the hazards, with the risk of working at an elevated level with a relative weight of 0.2234 in the first place and the dangers of working with machinery with a relative weight of 0.20864. Conclusion: The manufacturing activities in this industry are required to work in different conditions such as high altitude, work and contact with dangerous rotating and moving equipment, and high-risk manufacturing processes that provide suitable safety controls and structures for the protection of human capital and even upgrading machines. Therefore, the health of the staff and the work environment is necessary.