Title of article :
Thermal modeling during continuous ultrasonic welding
Author/Authors :
SAHIN, Omer Sinan Selcuk University - Engineering Faculty - Mechanical Engineering Department, Turkey , KOELLHOFFER, Steve University of Delaware - Center for Composite Materials, USA , GILLESPIE, John University of Delaware - Center for Composite Materials, USA , ADVANI, Suresh University of Delaware - Center for Composite Materials, USA , BOGETTI, Travis Aberdeen Proving Ground - Army Research Laboratory, USA
Abstract :
In this study, a thermal model during continuous ultrasonic welding of thin foils has been developed. The heat generation during the process, stick/slip state, and e ect of elastic/plastic strains are included in the formulation. The physics is simpli ed to a one-dimensional transient heat transfer analysis, the governing equation is nondimensionalized, and important parameters are identi ed. A fourth-order Runge{Kutta numerical scheme is used to predict the transient temperature as a function of material, constitutive, and process parameters. Comparison with experimental results is provided to justify the assumptions introduced in the model. Di erent heat generation terms are introduced and their contribution to overall heat generation is presented.
Keywords :
Ultrasonic welding , thermal model , heat generation , computation
Journal title :
Turkish Journal of Engineering and Environmental Sciences
Journal title :
Turkish Journal of Engineering and Environmental Sciences