Filler Metal Influence on the Weld Metal Structure of 25Cr-35Ni Heat Resistant Steel

This paper investigates the effects of 25Cr-35Ni and 35Cr-45Ni filler metals on the weldability, microstructure, and mechanical properties of 25Cr-35Ni heat-resistant steel. The 25Cr-35Ni alloy is known to have excellent high-temperature properties, such as creep resistance and high-temperature corrosion/oxidation resistance, making this grade an ideal option for demanding high-temperature applications in oil, gas, and petrochemical industries. Gas tungsten arc welding is a routine practice for the repair and joining of components, made of heat resistant steel. Microstructure and mechanical properties of welded samples with 25Cr-35Ni and 35Cr-45Ni filler metals were studied using optical microscopy, electron microscopy, and tensile and hardness tests. Fractography of fracture surfaces was also conducted, using an electron microscope. Results show that the microstructure in the heat-affected zone area in both cases is primarily affected by the heat input during melting. A noticeable carbide dissolution was observed in both cases. In neither of filler metals was there any indication of sigma phase formation in the weld, which is related to the high nickel content of filler metals. Results also showed that the heat-affected zone controls mechanical properties in both cases.