Closed loop identification and control loop reconfiguration: an industrial case study

The results of a joint university–industry collaborative project for control loop reconfiguration using closed loop experimental data from a fuel gas pressure control system are described in this paper. The fuel gas pressure was being regulated using a butane stream. For economic reasons, it was necessary to switch control to the ethane stream. Previous attempts at effecting this changeover had proved unsuccessful. In this study, a powerful system identification technique namely Canonical Variate Analysis (CVA) was employed to obtain the empirical plant models. A PI controller was then designed using the direct synthesis method. Acceptable closed loop behavior was obtained with little online tuning.