Process Optimization of an Aerobic Upflow Sludge Blanket Reactor System

Response of an aerobic upflow sludge blanket (AUSB) reactor system to the changes in operating conditions was investigated by varying two principle operating variables: the oxygenation pressure and the flow recirculation rate. The oxygenation pressure was varied between 0 and 25  psig (relative), while flow recirculation rates were between 1,300 and 600% correspondingly. The AUSB reactor system was able to handle a volumetric loading of as high as 3.8  kg total organic carbon (TOC)/m3  day, with a removal efficiency of 92%. The rate of TOC removal by AUSB was highest at a pressure of 20  psig and it decreased when the pressure was increased to 25  psig and the flow recirculation rate was reduced to 600%. The TOC removal rate also decreased when the operating pressure was reduced to 0 and 15  psig, with corresponding increase in flow recirculation rates to 1,300 and 1,000%, respectively. Maintenance of a high dissolved oxygen level and a high flow recirculation rate was found to improve the substrate removal capacity of the AUSB system. The AUSB system was extremely effective in retaining the produced biomass despite a high upflow velocity and the overall sludge yield was only 0.24-0.32  g VSS/g TOC removed. However, the effluent TOC was relatively high due to the systemʹs operation at a high organic loading.