A PEM fuel cell model for cold-start simulations

In this paper, a transient multiphase multi-dimensional PEM fuel cell model has been developed in the mixed-domain framework for elucidating the fundamental physics of fuel cell cold start. Cold-start operations of a PEM fuel cell at a subfreezing boundary temperature of −20 °C under both constant current and constant cell voltage conditions have been numerically examined. Numerical results indicate that the water vapor concentration inside the cathode gas channel affects ice formation in the cathode catalyst layer and thus the cold-start process of the fuel cell. This conclusion demonstrates that high gas flow rates in the cathode gas channel could increase fuel cell cold-start time and benefit the cold-start process. It is shown that the membrane plays a significant role during the cold-start process of a PEM fuel cell by absorbing the product water and becoming hydrated. The time evolutions of ice formation, current density and water content distributions during fuel cell cold-start processes have also been discussed in detail.