Evaluation of porous 430L stainless steel for SOFC operation at intermediate temperatures

In this paper a 430L porous stainless steel is evaluated for possible SOFC applications. Recently, there are extensive studies related to dense stainless steels for fuel cell purposes, but only very few publications deal with porous stainless steel. In this report porous substrates, which are prepared by die-pressing and sintering in hydrogen of commercially available 430L stainless steel powders, are investigated. Prepared samples are characterized by scanning electron microscopy, X-ray diffractometry and cyclic thermogravimetry in air and humidified hydrogen at 400 °C and 800 °C. The electrical properties of steel and oxide scale measured in air are investigated as well. The results show that at high temperatures porous steel in comparison to dense steel behaves differently. It was found that porous 430L has reduced oxidation resistance both in air and in humidified hydrogen. This is connected to its high surface area and grain boundaries, which after sintering are prone to oxidation. Formed oxide scale is mainly composed of iron oxide after the oxidation in air and chromium oxide after the oxidation in humidified hydrogen. In case of dense substrates only chromium oxide scale usually occurs. Iron oxide is also a cause of relatively high area-specific resistance, which reaches the literature limit of 100 mΩ cm2 when oxidizing in air only after about 70 h at 800 °C.