Simultaneous shear and pressure sensor array for assessing pressure and shear at foot/ground interface

Foot ulceration is a diabetic complication estimated to result in over $1 billion worth of medical expenses per year in the United States alone. This multifaceted problem involves the response of plantar soft tissue to both external forces applied to the epidermis and internal changes such as vascular supply and neuropathy. Increasing evidence indicates that a combination of elevated external forces (pressure and shear) and altered tissue properties is key to the etiology of foot ulcers. The overall goal of this research is to develop a platform-type hardware system that will allow a clinician to measure three-dimensional stress tensors (i.e. pressure and shear patterns) on the plantar surface and identify areas of concern. Experimental results have demonstrated that an optical approach can provide clear indication of both shear and pressure from 50 to 400 kPa with a frequency response of 100 Hz, a stress measurement accuracy of 100 Pa and a spatial resolution of 8.0 mm. Initial evaluation of the system shows strong correlation between (i) applied shear and normal stress loads and (ii) the optical phase retardance computed for each stress axis of the polymer-based stress-sensing elements. These special sensing elements are designed to minimize the need for repeated calibration procedures—an issue that has plagued other attempts to develop multisensor shear and pressure systems.