Isothermal microcalorimetry: an analytical technique for assessing the dynamic chemical stability of UHMWPE

In this work, isothermal microcalorimetry (IMC) was utilized to measure the exothermic heat flow from specimens of ultra-high-molecular-weight polyethylene (UHMWPE), that had been sterilized by various standard methods, under simulated shelf storage (air at 25°C, 30% r.h.) and simulated implantation (phosphate buffered saline, PBS, at 37°C) conditions. Gamma-radiation sterilized UHMWPE yielded initial heat flow rates approximately 7–10 times higher in simulated shelf storage and 2–3 times higher in simulated implantation (even after 1 month in PBS) than specimens which were unsterilized or sterilized using either ethylene oxide gas (ETO) or gas plasma (GP). These results show that gamma sterilization of UHMWPE produces many more unstable bonds in the polymer than is the case when ETO or GP is used, and that the net exothermic physico-chemical change proceeds steadily in a diffusion-limited manner in air or saline. In addition, gamma sterilization in nitrogen rather than in air did not prevent the creation of unstable bonds, but did defer physico-chemical change until the UHMWPE was exposed to oxygen. These results demonstrate the usefulness of IMC as a viable method for studying the stability of polymeric implant materials.