Sintered hydroxyfluorapatites. Part I: Sintering ability of precipitated solid solution powders

The presence of fluoride within apatites occurring naturally within the body provides the basis for investigating the sintering ability of fluoride containing hydroxyapatites for use as biomaterials. Hydroxyfluorapatites were synthesized and then calcined to produce a 0%, 20%, 40%, 60%, 80% and 100% replacement of the hydroxyl ions with fluoride in the hydroxyapatite structure. Fluoride ion occupancy within the apatites was found to be about 90% of the anticipated value. Pycnometry results revealed a constant true density for powders of low to medium fluoride content followed by a rapid increase to the fluorapatite composition. Powders were uniaxially pressed, cold-isostatically pressed and sintered at 1150°C, 1200°C and 1250°C. All hydroxyfluorapatite powders displayed a comparable ability for densification except when hydroxyl groups and fluoride ions were present at a comparable concentration. The grain size revealed that this composition also exhibited the smallest grain size and displayed the highest activation energy for grain growth. The lower diffusion created by similar amounts of fluoride and hydroxide within the lattice decreases grain growth and densification.