Techno-economic evaluation of membrane filtration for the recovery and re-use of tanning chemicals

The majority of pollution generated from leather manufacturing can be contributed to the inefficiency of chemical use in leather processing and to organic substances derived from the hides during processing. In particular, the overall tanning processes performed in drums can be characterized by a high consumption of water and chemicals, most of which are found in the final wastewater. To ensure full penetration and reaction of chemicals with collagen, chemicals are added in excess and are only partly up-taken by the leather. Significant savings of chemicals can be achieved by recovery and recycling of chemicals and water from part streams, thus reducing environmental impacts. This research formed an integrated approach to investigate and exploit the potential of a closed loop operation for various part streams of tanneries. Each of the process streams was separately collected, treated and purified by membrane technologies to obtain a recyclable liquor which can be re-used operationally. In this way a complete recovery of process liquors can be achieved for immediate operational re-use. Membrane technology has been applied to recover chemicals from un-hairing, vegetable tanning, chrome liquors and to polish saline part streams for re-use. By applying membrane filtration up to 90% of the treated liquors can be recovered giving a remaining concentrate volume of only 10%. The permeate obtained from several process areas contained to a high extent chemicals, which were re-used for leather processing.