Single-substrate integration technique of planar circuits and waveguide filters

The integrated planar technique has been considered as a reliable candidate for low-cost mass production of millimeter-wave circuits and systems. This paper presents new concepts that allow for a complete integration of planar circuits and waveguide filters synthesized on a single substrate by means of metallized post (or via-hole) arrays. Analysis of the synthesized integrated waveguide and design criteria are presented for the post pitch and diameter. A filter design method derived from a synthesis technique using inductive post is presented. An experimental three-pole Chebyshev filter having 1-dB insertion loss and return loss better than 17 dB is demonstrated. Integrating such planar and nonplanar circuits on a substrate can significantly reduce size, weight, and cost, and greatly enhance manufacturing repeatability and reliability.