Optimal control of accelerator concentration for resin transfer molding process

Resin cure following mold filling is an essential element in resin transfer molding. To fabricate a composite part with high dimensional stability and minimize residual stress, uniform resin cure should be achieved. This study considers a three-part resin system composed of epoxy, hardener and accelerator. The cure kinetics can be controlled by the accelerator concentration at the injection gate. A numerical method that can predict degree of cure distribution based on accelerator concentration at the gate was proposed. The degree of cure distribution is obtained by solving the resin flow, heat transfer, accelerator concentration and cure problems sequentially. Utilizing this numerical method, an optimal variation of accelerator concentration during mold filling was sought by solving a constrained optimization problem. The effect of accelerator control on degree of cure distribution was investigated and its validity was examined for two different geometries.