Low-cost thermal Σ-Δ air flow sensor

This paper describes the design and optimization of a hot-wire air flowmeter. A low-cost design of the packaging allows good thermal contact with the airflow, as well as good thermal isolation between the hot and cold points. It is a compact solution which allows easy PCB mounting and adaptation to standard-size small air pipes. The design has been optimized for low-cost applications. The sensor is read out by a thermal sigma-delta modulator. The dynamic range of this modulator has been extended by adding a constant power offset to its output. The fractal nature of the modulator response at low-clock frequencies is also experimentally shown.