A Vision-Based Technique for Lay Length Measurement of Metallic Wire Ropes

The lay length of metallic wire ropes is an important dimensional quantity whose analysis is useful to highlight rope deformations due to distributed damages. This paper describes a measurement system that is based on a video camera and on an offline processing algorithm. The camera acquires an image sequence of the running rope; then, an image processing algorithm extracts the rope contour and measures both the distance among rope strands and the whole distance covered by the rope during the test. A mathematical model of the rope contour has been developed and employed to test the proposed algorithm with simulated data. Field tests have been carried out with the proposed system on a working aerial cableway using a general-purpose camera.