What Stator Current Processing Based Technique to Use for Induction Motor Rotor Faults Diagnosis

In recent years, marked improvement has been achieved in the design and manufacture of stator winding. However, motors driven by solid-state inverters undergo severe voltage stresses due to rapid switch-on and switch-off of semiconductor switches. Also, induction motors are required to operate in highly corrosive and dusty environments. Requirements such as these have spurred the development of vastly improved insulation material and treatment processes. But cage rotor design has undergone little change. As a result, rotor failures now account for a larger percentage of total induction motor failures. Broken cage bars and bearing deterioration are now the main cause of rotor failures. Moreover, with advances in digital technology over the last years, adequate data processing capability is now available on cost-effective hardware platforms to monitor motors for a variety of abnormalities on a real-time basis in addition to the normal motor protection functions. Such multifunction monitors are starting to displace the multiplicity of electromechanical devices commonly applied for many years. For such reasons, this paper is devoted to a comparison of signalprocessing-based techniques for the detection of broken bars and bearing deterioration in induction motors. Features of these techniques that are relevant to fault detection are presented. These features are then analyzed and compared to deduce the most appropriate technique for induction motor rotor fault detection.