High Reliability Permanent Magnet Brushless Motor Drive for Aircraft Application

Reliability is a fundamental requirement in aircraft safety-critical equipments. Its pursuing involves the adoption of protective design concepts such as fault-tolerant or redundant approaches, aiming to minimize mission failure probabilities. Multi-phase motor drives are gaining a growing interest to this extent, because they permit a boost in torque and power density, allowing the design of very compact high efficiency drives with intrinsic fault-tolerant capabilities. This paper presents a five-phase permanent magnet brushless motor drive developed for an aircraft flap actuator application. The motor is designed to satisfy the load specifications with one or two phases open or with a phase short circuited, while a failure in the rotor position sensors is remedied through a sensorless strategy. Design studies aiming to predict the faulty mode performance in case of different remedial strategies are presented. Experimental tests on the drive prototype are included, which confirm its capability to satisfy the planned degraded modes of operation.