Monopolar Electrosurgical Thermal Management for Minimizing Tissue Damage

In this study, a novel thermal management system (TMS) is developed for the minimization of thermal spread created by a monopolar electrosurgical device, the most commonly used surgical instrument. The phenomenon of resistive heating of tissue is modeled using the finite-element method (FEM) to analyze the electrical potential and temperature distributions in biological tissue subjected to heat generation during monopolar electrosurgery. Ex vivo experiments are used to validate the FEM by comparing the model predicted and experimentally measured temperatures. The predicted FEM maximum temperature 1.0 mm adjacent to the electrode is within 1% of the experimentally measured maximum temperature using a standard monopolar pencil electrode. A TMS consisting of adjacent cooling channels produces coagulation volumes 80% that of standard monopolar procedures while maintaining comparable temperatures in the targeted tissue below the electrode. In vivo temperatures using a device incorporating a TMS at distances of 2 and 3 mm adjacent to the electrode edge are maintained below temperatures known to damage tissue.