Implementation and Sensorless Vector-Control Design and Tuning Strategy for SMPM Machines in Fan-Type Applications

This paper presents a complete design methodology for the sensorless vector control of permanent-magnet synchronous machine (PMSM) motor drives in fan-type applications. The proposed strategy is built over a linear asymptotic state observer used to estimate the PMSM back EMF and a novel tracking controller based on a phase-locked loop system, which, by synchronizing the estimated and actual d-q frames, estimates the rotor speed and position. This paper presents the complete derivation of all associated control loops, namely, state observer; tracking controller; d-q-axis current regulator; speed controller; an antisaturation control loop, which provides inherent operation in the flux-weakening region; and all corresponding antiwindup loops. Detailed design rules are provided for each of these loops, respectively verified through time-domain simulations, frequency-response analysis, and experimental results using a three-phase 7.5-kW PMSM motor drive, validating both the design methodology and the expected performance attained by the proposed control strategy.