Design of a high-frequency planar power transformer in multilayer technology

A high-frequency power transformer using multilayer printed circuit board (ML-PCB) technology is presented for applications in switched-mode power supplies operating at frequencies up to several megahertz. The mechanical configuration of laboratory prototypes is discussed, as well as the electrical, parasitic, and thermal behavior. The focus is on the leakage inductance, since the analysis of other aspects is relatively simple. Test results show that the transformer has high efficiency, low leakage inductance, good thermal behavior, and good line insulation properties. The topology enables the designer to make a trade-off between leakage inductance and interwinding capacitance. Due to the well-defined geometry, parasitic interwinding capacitance and leakage inductance are reproducible and can be computed relatively easily