Task Polar Coordinate Frame-Based Contouring Control of Biaxial Systems

Contouring control is crucial in high-speed and high-precision manufacturing. In this paper, a novel task polar coordinate frame (TPCF), moving along the desired contour, is proposed to naturally calculate and control the estimated contouring error by the circular approximation, a second-order approximation. The dynamics in the world Cartesian coordinate frame is transformed into radial and angular dynamics in the local polar coordinate frame. By the feedback linearization technique and an input feedforward compensation, the closed-loop dynamics are decoupled in terms of the estimated contouring error and the angular error, respectively. Proportional-plus-derivative controllers can be assigned to stabilize the individual axis dynamics in the TPCF. By tuning the control parameters, different strengthening on estimated contouring error and angular error can be imposed explicitly and directly. Various experiments on an XY-stage biaxial system with typical contours, a circle and a figure-“8,” were conducted. Comparative studies are carried out for the TPCF- and traditional Frenet frame-based controls. The contouring errors were drastically reduced by the proposed approach, particularly in high-speed and large-curvature contouring cases.