Increasing Scan Compression by Using X-chains

Scan testing and scan compression are key to realizing cost reduction and quality control of ever more complex designs. However, compression can be limited if the density of unknown (X) values is high. We present a method to identify a small, but important, subset of scan cells that are "likely" to capture an X, place them on separate "X-chains", create a combinational unload compressor tuned for these X-chains, and modify test generation to take advantage of this circuit. This method is fully integrated in the design-for-test (DFT) flow, requires no additional user input and has negligible impact on area and timing. Test generation results on industrial designs demonstrate significantly increased compression, with no loss of coverage, for designs with high X-densities.