Automated module fabrication

The Automated Module Fabrication (AMF) line was developed to improve quality and reduce the cost of custom microwave modules, analog and digital hybrids and MCM´s. The approach stresses flexibility and the ability to run small or large lot sizes with the efficiency normally only associated with mass production. Processes included are computer automated die inspection and sort, epoxy and solder die attach, a robotic wire bonding workcell, automated carrier probing and related process monitors such as X-ray void detection and wire pull. A custom computer integrated manufacturing system was developed to interface with the equipment and provide paperless documentation. This report details the work performed, problem areas encountered, and some unique solutions