AutoPlug: An automotive test-bed for electronic controller unit testing and verification

In 2010, over 20.3 million vehicles were recalled. Software issues related to automotive controls such as cruise control, anti-lock braking system, traction control and stability control, account for an increasingly large percentage of the overall vehicles recalled. There is a need for new and scalable methods to evaluate automotive controls in a realistic and open setting. We have developed AutoPlug, an automotive Electronic Controller Unit (ECU) test-bed to diagnose, test, update and verify controls software. AutoPlug consists of multiple ECUs interconnected by a CAN bus, a race car driving simulator which behaves as the plant model and a vehicle controls monitor in Matlab. As the ECUs drive the simulated vehicle, the physics-based simulation provides feedback to the controllers in terms of acceleration, yaw, friction and vehicle stability. This closed-loop platform is then used to evaluate multiple vehicle control software modules such as traction, stability and cruise control. With this test-bed we highlight approaches for runtime ECU software diagnosis and testing of the stability and performance of the vehicle. Code updates can be executed via a smart phone so drivers may remotely “patch” their vehicle. This closed-loop automotive control test-bed allows the automotive research community to explore the capabilities and challenges of safe and secure remote code updates for vehicle recalls management.