The use of physical model simulation to emulate an AGV material handling system

This paper describes an application of physical modeling to the simulation of a prototype AGV (Automatic Guided Vehicle) material handling system. Physical modeling is the study of complex automated manufacturing and material handling systems through the use of small scale components controlled by mini and/or microcomputers. By modeling the mechanical operations of the proposed AGV material handling system, it was determined that control algorithms and AGV dispatch rules could be developed and evaluated. This paper presents a brief explanation of physical modeling as a simulation tool and addresses in detail the development of the control algorithm, dispatching rules, and a prototype physical model of a flexible machining system (FMS). It also includes quantitative results obtained in the operation and evaluation of the AGV dispatching rules.