Title :
The Research on Lean Rework and Balancing of the Cylinder Liner Production Line
Author :
Jia, Zhenyuan ; Lu, Xiaohong ; Liu, Dixin
Author_Institution :
Key Lab. for Precision & Non-traditional Machining Technol. of Minist. of Educ., Dalian Univ. of Technol.
Abstract :
Expatiate the concept and design process of lean production (LP) cylinder liner product line through implementing LP concept and technologies in rework on cylinder liner production line. A reconstructive scheme-U-shaped production line was contrived based on the technologies of facilities layout, work study and efficiency analysis, industrial system diagnose. Optimization algorithms and procedure are developed to solve the U-shaped line balancing problem. According to the rework scheme and optimization procedure, the standard operation regulations were constituted. The implementation of the standard operation regulations has reduced the product cycle, decreased the worker number, eliminated the waste and increased the productivity efficiency. The research can offer reference for the construction and balancing research of the similar production line
Keywords :
lean production; optimisation; production planning; work in progress; U-shaped line balancing problem; cylinder liner production line; lean production; lean rework; product cycle; productivity efficiency; standard operation regulations; Educational products; Educational technology; Intelligent control; Laboratories; Lean production; Machining; Optimized production technology; Process design; Production systems; Productivity; algorithms; balancing; cylinder liner; lean production; standard operation;
Conference_Titel :
Intelligent Control and Automation, 2006. WCICA 2006. The Sixth World Congress on
Conference_Location :
Dalian
Print_ISBN :
1-4244-0332-4
DOI :
10.1109/WCICA.2006.1714376
