Control of gas metal arc welding by an extended DMC

Efficient control of gas metal arc welding process enables us to have high quality products in consequence of achieving high quality weld. In this paper, an extended dynamic matrix controller is designed and applied on the gas metal arc welding process, which is considered as a nonlinear multi-inputs multi-outputs system. In order to reach a high quality weld, the outputs, welding current and arc length, are effectively controlled by open circuit voltage and wire feed speed. The structure and performance of the proposed controller are discussed in detail, and then a set of simulation results is presented to verify its efficiencies.