Fabrication and tuning of the SNS CCL hot model

A full-scale powered model of the SNS CCL was completed in August 2001. The manufacturing processes and tuning procedures used in the CCL Hot Model formed the basis of the main manufacturing contract for the SNS CCL system later placed in private industry. In this paper we summarize the design basis for the CCL and the manufacturing and process steps required to fabricate and of the various tooling and lifting and handling fixtures utilized in the process at the various machining, brazing, welding, and tuning steps. The tooling utilized in the fabrication and tuning process is discussed in detail. The ultimate successful testing of the CCL hot model was key to development of a manufacturing plan for the CCL system.