A new single-phase ZCS-PWM boost rectifier with high power factor and low conduction losses

This paper proposes a new single-phase high power factor rectifier, which features regulation by conventional PWM, soft commutation and instantaneous average line current control. A new zero-current-switching pulse-width modulation (ZCS-PWM) auxiliary circuit is configured in the presented ZCS-PWM rectifier to perform ZCS in the active switches and ZVS in the passive switches. Furthermore, soft commutation of the main switch is achieved without additional current stress by the presented ZCS-PWM auxiliary circuit. A significant reduction in the conduction losses is achieved, since the circulating current for the soft switching flows only through the auxiliary circuit and a minimum number of switching devices are involved in the circulating current path and the proposed rectifier uses a single converter instead of the conventional configuration composed of a four-diode front-end rectifier followed by a boost converter. Seven transition states for describing the behavior of the ZCS-PWM rectifier in one switching period are described. The PWM switch model is used to predict the system performance. A prototype rated at 1 KW, operating 60 kHz, with an input AC voltage of 220 V_rms and an output voltage 400 V_dc has been implemented in laboratory. An efficiency of 98.3% and power factor over 0.99 has been measured. Analysis, design, and the control circuitry are also presented in this paper.