Model based optimization of EMC input filters

Input filters of power converters for compliance with regulatory electromagnetic compatibility (EMC) standards are often over-dimensioned in practice due to a non-optimal selection of number of filter stages and/or the lack of solid volumetric models of the inductor cores. This paper presents a systematic filter design approach based on a specific filter attenuation requirement and volumetric component parameters. It is shown that a minimal volume can be found for a certain optimal number of filter stages for both the differential mode (DM) and common mode (CM) filter. The considerations are carried out exemplarily for an EMC input filter of a single-phase power converter for the power levels of 100 W, 300 W, and 500 W.