Environmental analysis of milling machine tool use in various manufacturing environments

A life-cycle energy consumption analysis of a Bridgeport manual mill and a Mori Seiki DuraVertical 5060 has been conducted. The use phase incorporated three manufacturing environments: a community shop, a job shop, and a commercial facility. The CO₂-equivalent emissions were presented per machined part. While the use phase comprised the majority of the overall emissions, the manufacturing phase emissions were significant especially for the job shop, which is not as efficient as the other facilities due to its inherent need for flexibility. Since the Mori Seiki is heavier, the manufacturing phase of this machine tool had a greater impact on emissions than the Bridgeport. Transportation was small relative to the use phase, which was dominated by cutting, HVAC, and lighting. These results highlight areas for energy reductions in machine tool design as well as the importance of facility type to the manufacture of any product.