RDDS cell design and optimization for the linear collider linacs

Each of the JLC/NLC main linacs will consist of ~1 million complex 3D accelerating cells that make up the 1.8 meter Rounded Damped Detuned Structures (RDDS) along its eight kilometer length. The RDDS is designed to provide maximum accelerating gradient to the beam while being able to suppress the long-range transverse wakefields to a satisfactory level. Using the 2D finite element code, Omega2, a 15% improvement in shunt impedance is found by changing the basic cell shape from a straight cylinder to a round outer wall contour that connects to slightly bulging circular disk noses. The HOM damping manifold is then designed around this optimal cell shape to improve the cell-to-manifold coupling for the dipole mode and the vacuum conductance under the frequency and minimal Q-reduction constraints for the fundamental mode. We use both MAFIA and the 3D finite element Omega3 code for this step to obtain a manifold geometry that consists of a round waveguide with additional narrow coupling slots that cut into the cell disks. As a time and cost saving measure for the JLC/NLC, the RDDS cell dimensions are being determined through computer modeling to within fabrication precision so that no tuning may be needed once the structures are assembled. At the X-band operating frequency, this corresponds to an error of a few microns in the cell radius. Such a level of resolution requires highly accurate field solvers and vast amount of computer resources. We will present calculations with the parallel code Omega3P that utilizes massively parallel computers such as the Cray T3E at NERSC. The numerical results will be compared with cold test measurements performed on RDDS prototypes that are diamond-turned with dimensions based on Omega3P simulations