An evaluation of mitigation techniques for bearing currents, EMI and over-voltages in ASD applications

With the increased application of adjustable speed drives (ASDs) for the efficient speed control of AC motors, there has been a growing number of costly motor-drive related process failures. The popular ASDs consist of a pulse-width modulated (PWM) inverter switching insulated gate bipolar transistors (IGBTs) at 2 to 20 kHz, with rates of voltage rise (dv/dt) of 6000 V/μs. The high dv/dt has adverse effects on the motor insulation due to motor terminal overvoltages (exacerbated by longer cable lengths) and contributes to electromagnetic interference (EMI) and damaging bearing and leakage currents caused by common-mode voltages. In response to these problems, a variety of mitigation techniques have emerged. However, oftentimes the industrial user searching the literature for an immediate solution faces difficulties determining which mitigation technique is best for his/her application. Using laboratory measurements this paper evaluates and compares various suggested mitigation techniques for bearing currents, EMI and motor terminal overvoltages in terms of their effectiveness and losses and provides practical application assessments for users