Reliability-based product design with time-dependent performance deterioration

A primary concern in practical engineering design is ensuring high system reliability throughout a product life-cycle subject to time-variant operating conditions and component deteriorations. Thus, the capability to deal with time-dependent probabilistic constraints in reliability-based design optimization is of vital importance in practical engineering design applications. This paper presents a nested extreme response surface (NERS) approach to efficiently carry out time-dependent reliability analysis and determine the optimal designs. The NERS employs kriging model to build a nested response surface of time corresponding to the extreme value of the limit state function. The efficient global optimization technique is integrated with the NER S to extract the extreme time responses of the limit state function for any given system design. An adaptive response prediction and model maturation mechanism is developed based on mean square error (MSE) to concurrently improve the accuracy and computational efficiency of the proposed approach. With the nested response surface of time, the time-dependent reliability analysis can be converted into the time-independent reliability analysis and existing advanced reliability analysis and design methods can be used. The NERS is integrated with RBDO for the design of engineered systems with time-dependent performance deterioration. A design case study is used to demonstrate the efficacy of the proposed NERS approach.