Advanced investigations on PCB traces fusing in high power applications

The paper presents the virtual and real investigations related to the fusing of PCB traces in high power applications. The reason of performing the research and related tests is that in real applications the current carrying capacity of PCB traces is different than the value presented in standards and datasheets or obtained after solving thermal equations. Based on the experimental results, the authors want to offer a first practical resource in the case of traces/tracks fusing, in order to avoid failures of electronic systems during the operation and, why not, to offer a design guide of developing PCB fuses, which could be interesting in some specific or low cost applications. In addition, the contribution introduces finally a few “rules of thumb”, useful to designers, fabricators and hardware engineers, which will deliver practice oriented advices for specialists involved in electronic design and manufacturing.