Title :
New Alnico Magnets Fabricated From Pre-Alloyed Gas-Atomized Powder Through Diverse Consolidation Techniques
Author :
Tang, W. ; Zhou, L. ; Kassen, A.G. ; Palasyuk, A. ; White, E.M. ; Dennis, K.W. ; Kramer, M.J. ; McCallum, R.W. ; Anderson, I.E.
Author_Institution :
Dept. of Energy, Iowa State Univ., Ames, IA, USA
Abstract :
Fine Alnico 8 spherical powder produced by gas atomization was consolidated through hot pressing (HP), hot isostatic pressing (HIP), and compression molding and subsequent sintering (CMS) techniques. The effects of different fabrication techniques and processing parameters on microstructure and magnetic properties were analyzed and compared. The HP, HIP, and CMS magnets exhibited different features in microstructures and magnetic properties. Magnetically annealed at 840 °C for 10 min and subsequently tempered at 650 °C for 5 h and 580 °C for 15 h, the HIP sample achieved the best coercivity (Hcj =1845$ Oe) due to spinodally decomposed (SD) phases with uniform and well-faceted mosaic morphology. The CMS sample had a lower Hcj than HIP and HP samples, but a higher remanence and thus the best energy product (6.5 MGOe) due to preferential grain alignment induced by abnormal grain growth.
Keywords :
aluminium alloys; annealing; cobalt alloys; coercive force; hot pressing; iron alloys; nickel alloys; permanent magnets; remanence; sintering; AlCoNiFe; Alnico magnets; coercivity; compression molding; diverse consolidation techniques; hot isostatic pressing; magnetic annealing; microstructure; mosaic morphology; prealloyed gas-atomized powder; remanence; sintering; spherical powder; temperature 580 degC; temperature 650 degC; temperature 840 degC; time 10 min; time 15 h; time 5 h; Annealing; Hip; Magnetic properties; Magnetic resonance imaging; Perpendicular magnetic anisotropy; Powders; Alnico permanent magnets; gas atomized powder; gas-atomized powder; hot pressing; hot pressing (HP); magnetic properties; sintering;
Journal_Title :
Magnetics, IEEE Transactions on
DOI :
10.1109/TMAG.2015.2437355