Circuit-dependent FMAX, Power and Process optimization to improve product Reliability, Availability and Serviceability

A fully functional PowerPC476FP SoC communication processor with 4MB eDRAM System Cache achieving 2GHz/Core, in a 4 × 2.5DMIPS/Core/MHz configuration is qualified using physics-of-aging models in a 45nm SOI CMOS technology node including a logic and deep-trench (DT) eDRAM optimized semiconductor process. A novel circuit-depend F<;sub>MAX<;/sub>, Power, and Process optimization methodology that resolves technology reliability limitations (including Stress Migration, EM, BTI, HCI, TDDB, Defects, Package) without product burn-in, while delivering a 9.26% improvement per bin in energy-efficiency across 16 bins and up to 43.9% reduction in failure rate compare to equivalent circuits without the novel optimization methodology is described. Measured results show functional operation with a voltage range of 0.75V to 1.125V, a temperature range of -40C to 125C, speed of 1.8+ GHz at 0.96V, 110C and 90-100% yield performance, for a product lifetime specification of 88KPOH & 2750 ON/OFF cycles. These results demonstrate the highest reliability-aware functional performance reported to date with a 45nm nominal process at 0.9V for a 32-bit Quad-Core communication processor with asymmetric and scalable architecture while achieving the highest reported enterprise-level energy efficiency compare to Quad-Core communication processors in the same class. The technical contributions in this work enables a growing industry trend towards multi-radio ultra-compact stackable base stations designed to drastically reduce the entry price level per base station, enhance scalability and up-gradeability, significantly lower power consumption and enhance flexibility.