Cogging Torque Mitigation in Axial Flux Magnetic Gear System Based on Skew Effects Using an Improved Quasi 3-D Analytical Method

Since the flux leakage phenomenon is dominant in the inner and outer radii of axial flux magnetic gears (AFMGs), a prominent overestimation of torque prediction is obtained by the 2-D analytical method (AM) in comparison with the 3-D finite-element method (FEM) simulations. The main motivation of this paper is to present an improved quasi-3-D AM (IQAM), which is an improvement and amendment of the 2-D AM by a simple and effective radial dependence modeling of the axial and tangential magnetic field distribution in AFMGs. This IQAM plays an important role in a reliable and accurate prediction of static and transient behavior of AFMGs. The cogging torque of the AFMG is predicted using the obtained IQAM and Maxwell´s stress tensor. However, the proposed IQAM will become more prominent by focusing on the effects of single- and dual-skews´ designs for ferromagnetic pole-pieces and permanent magnets through suitable step changes in a combined skewed-MG model, as an effective passive method, in order to mitigate the cogging torque and thereby intensively augmenting torque quality in an exemplary AFMG. The accuracy of the developed skewing method is verified using 3-D FEM simulations.