Low-Power High-Voltage Power Modulator for Motor Insulation Testing

Variable-speed pulsewidth-modulated (PWM) drives allow for precise speed control of induction motors, as well as a high power factor and fast response characteristics, compared with nonelectronic speed controllers. However, due to the high switching frequencies and the high dV/dt, there are increased dielectric stresses in the insulation system of the motor, leading to premature failure, in high power and medium- and high-voltage motors. Studying the degradation mechanism of these insulation systems on an actual motor is both extremely costly and impractical. In addition, to replicate the aging process, the same waveform that the motor is subjected to should be applied to the test samples. As a result, a low-power two-level high-voltage PWM inverter has been built to replicate the voltage waveforms for aging processes. This generator allows for testing the insulation systems considering a real PWM waveform in which both the fast pulses and the fundamental low frequency are included. The results show that the effects of PWM waveforms cannot be entirely replicated by a unipolar pulse generator.