DocumentCode
881140
Title
Material compatibility and some understanding of the ball swaging process
Author
Wadhwa, Satish K.
Author_Institution
Quantum Corp., Milpitas, CA, USA
Volume
32
Issue
3
fYear
1996
fDate
5/1/1996 12:00:00 AM
Firstpage
1837
Lastpage
1842
Abstract
For a ball swaging process, an attempt has been made to get a closed-form solution for in-plane deformation. Inner and outer rings and arm have been approximated as thick cylinders subjected to uniform internal pressure. Based upon plastic deformations, residual stresses are calculated for perfect elasto-plastic materials and values of retention torques have been obtained. When treated as thin cylinders, it is proved that for perfect elasto-plastic materials, the sufficient, but not necessary, simple inequality shown below, if satisfied, ensures that retention torque is positive: σy3/E3>σy2/E2 >σy1/E1 where σyi and Ei are yield stress and Young´s Modulus of cylinder i. Cylinder 1 is the innermost cylinder. This has also been validated for thick cylinders, numerically; but not proven mathematically
Keywords
elastoplasticity; internal stresses; magnetic heads; magnetic recording; manufacturing processes; plastic deformation; torque; Young´s modulus; ball swaging; cylinders; elasto-plastic materials; magnetic head manufacture; material compatibility; plastic deformation; residual stresses; retention torque; yield stress; Aerodynamics; Arm; Assembly; Closed-form solution; Equations; Frequency; Plastics; Residual stresses; Swaging; Torque;
fLanguage
English
Journal_Title
Magnetics, IEEE Transactions on
Publisher
ieee
ISSN
0018-9464
Type
jour
DOI
10.1109/20.492874
Filename
492874
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