DocumentCode :
881140
Title :
Material compatibility and some understanding of the ball swaging process
Author :
Wadhwa, Satish K.
Author_Institution :
Quantum Corp., Milpitas, CA, USA
Volume :
32
Issue :
3
fYear :
1996
fDate :
5/1/1996 12:00:00 AM
Firstpage :
1837
Lastpage :
1842
Abstract :
For a ball swaging process, an attempt has been made to get a closed-form solution for in-plane deformation. Inner and outer rings and arm have been approximated as thick cylinders subjected to uniform internal pressure. Based upon plastic deformations, residual stresses are calculated for perfect elasto-plastic materials and values of retention torques have been obtained. When treated as thin cylinders, it is proved that for perfect elasto-plastic materials, the sufficient, but not necessary, simple inequality shown below, if satisfied, ensures that retention torque is positive: σy3/E3y2/E2 y1/E1 where σyi and Ei are yield stress and Young´s Modulus of cylinder i. Cylinder 1 is the innermost cylinder. This has also been validated for thick cylinders, numerically; but not proven mathematically
Keywords :
elastoplasticity; internal stresses; magnetic heads; magnetic recording; manufacturing processes; plastic deformation; torque; Young´s modulus; ball swaging; cylinders; elasto-plastic materials; magnetic head manufacture; material compatibility; plastic deformation; residual stresses; retention torque; yield stress; Aerodynamics; Arm; Assembly; Closed-form solution; Equations; Frequency; Plastics; Residual stresses; Swaging; Torque;
fLanguage :
English
Journal_Title :
Magnetics, IEEE Transactions on
Publisher :
ieee
ISSN :
0018-9464
Type :
jour
DOI :
10.1109/20.492874
Filename :
492874
Link To Document :
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