A high-speed vector-controlled spindle motor drive with closed transition between with encoder control and without encoder control

A 40000-r/min vector-controlled induction motor drive is introduced. The vector control of induction motors has been widely accepted in spindle drives of machine tools where they replace conventional DC motors because of the low maintenance requirements. Another important feature of the AC spindle drive is its high-speed capability. The magnetic encoder is most widely used as the speed detector because it is suited for use in an adverse environment. However, the magnetic encoder with high resolution and a high S/N ratio loses the output pulses at extremely high speed. In the drive system introduced, the conventional vector control is used in the low-speed range, and the vector control without the encoder is used in the high-speed range. Close transition between two modes is made without interrupting the operation