اثر سرعت بسته شدن پرس بر افت تنش و بازگشت فشردگي چوب فشرده توسكا

Effect of press closing speed on stress relaxation and set recovery of densified alder wood

ﯾﮑﯽ از روشﻫﺎي ﻏﻠﺒﻪ ﺑﺮ ﺑﺎزﮔﺸﺖ ﻓﺸﺮدﮔﯽ در ﭼﻮبﻫﺎي ﻓﺸﺮده، ﮐﺎﻫﺶ ﺳﺮﻋﺖ ﺑﺴﺘﻪ ﺷﺪن ﭘﺮس اﺳﺖ ﮐﻪ ﺑﻪ آزادﺳﺎزي ﺗﻨﺶﻫﺎي داﺧﻠﯽ ﺣﯿﻦ ﻓﺸﺮدهﺳﺎزي ﻣﯽ-اﻧﺠﺎﻣﺪ. در ﺗﺤﻘﯿﻖ ﺣﺎﺿﺮ اﺛﺮ ﺳﺮﻋﺖ ﺑﺴﺘﻪ ﺷﺪن ﭘﺮس )در ﺳﻪ ﺳﻄﺢ 0/4 ،0/2 و 0/6 ﻣﯿﻠﯽﻣﺘﺮ ﺑﺮ دﻗﯿﻘﻪ( در ﺳﻄﺢ ﻓﺸﺮدﮔﯽ ﺛﺎﺑﺖ 45 درﺻﺪ، ﺑﺮ رﻓﺘﺎر اﻓﺖ ﺗﻨﺶ و ﺑﺎزﮔﺸﺖ ﻓﺸﺮدﮔﯽ ﭼﻮب ﺗﻮﺳﮑﺎ ﻣﻮردﺑﺮرﺳﯽ ﻗﺮار ﮔﺮﻓﺖ. ﻧﺘﺎﯾﺞ ﻧﺸﺎن داد ﺑﺎ اﻓﺰاﯾﺶ ﺳﺮﻋﺖ ﺑﺴﺘﻪ ﺷﺪن ﭘﺮس، ﻣﻘﺪار ﺗﻨﺶ اﯾﺠﺎدﺷﺪه در ﭼﻮبﻫﺎ اﻓﺰاﯾﺶ ﯾﺎﻓﺖ و ﻋﻠﺖ اﯾﻦ اﻣﺮ ﺑﻪ ﺷﮑﺴﺖ ﭘﯿﻮﻧﺪﻫﺎي ﮐﻮواﻻﻧﺴﯽ ﻫﯿﺪروژﻧﯽ و آزادﺳﺎزي ﺗﻨﺶ در ﺳﺮﻋﺖ ﭘﺮس ﭘﺎﯾﯿﻦﺗﺮ ﻧﺴﺒﺖ داده ﺷﺪ ﮐﻪ اﯾﻦ اﻣﺮ ﺑﻪ ﮐﺎﻫﺶ ﺑﺎزﮔﺸﺖ ﻓﺸﺮدﮔﯽ اﻧﺠﺎﻣﯿﺪ. دو ﻣﺮﺣﻠﻪ آزادﺳﺎزي ﺗﻨﺶ در ﻣﻨﺤﻨﯽﻫﺎي اﻓﺖ ﺗﻨﺶ ﻣﺸﺎﻫﺪه ﮔﺮدﯾﺪ. در ﻣﺮﺣﻠﻪ اول ، ﻧﺮخ آزادﺳﺎزي ﺗﻨﺶ ﺑﺎﻻ ﺑﻮد ﮐﻪ ﺑﻪ ﻟﻐﺰش ﺑﯿﻦ ﻣﻮﻟﮑﻮلﻫﺎي ﭼﻮﺑﯽ و ﺷﮑﺴﺖ ﭘﯿﻮﻧﺪﻫﺎي ﻫﯿﺪروژﻧﯽ ﺑﯿﻦﻣﻮﻟﮑﻮﻟﯽ ﻧﺴﺒﺖ داده ﺷﺪ. در ﻣﺮﺣﻠﻪ دوم، ﻣﻨﺤﻨﯽ اﻓﺖ ﺗﻨﺶ ﺗﻘﺮﯾﺒﺎً ﻣﺴﻄﺢ ﮔﺮدﯾﺪ ﮐﻪ ﻧﺸﺎندﻫﻨﺪه ﮐﺎﻫﺶ ﻧﺮخ آزادﺳﺎزي ﺗﻨﺶ ﻣﯽﺑﺎﺷﺪ. ﻧﺘﺎﯾﺞ ﺑﺮﻫﻢﻧﻬﯽ زﻣﺎن-ﺳﺮﻋﺖ ﺑﺴﺘﻪ ﺷﺪن ﭘﺮس، ﻧﺸﺎن داد ﮐﻪ ﻣﻨﺤﻨﯽ ﻣﺮﺟﻊ ﻗﺎدر ﺑﻪ ﭘﯿﺶﺑﯿﻨﯽ رﻓﺘﺎر اﻓﺖ ﺗﻨﺶ ﺗﺎ ﺗﻘﺮﯾﺒﺎً 380 ﺳﺎﻋﺖ )380 ﺑﺮاﺑﺮ زﻣﺎن اﺻﻠﯽ آزﻣﻮن( ﻣﯽﺑﺎﺷﺪ. ازآﻧﺠﺎﯾﯽﮐﻪ ﺗﻨﻬﺎ ﺑﺎ اﻧﺘﻘﺎل ﺑﻪﺻﻮرت اﻓﻘﯽ، ﻣﻨﺤﻨﯽ ﻣﺮﺟﻊ ﺻﺎﻓﯽ ﺣﺎﺻﻞ ﻧﮕﺮدﯾﺪ و ﺑﻪ اﻧﺘﻘﺎل در ﺟﻬﺖ ﻋﻤﻮدي ﻧﯿﺰ ﻧﯿﺎز ﺑﻮد، ﻣﯽﺗﻮان اﻇﻬﺎر داﺷﺖ ﺑﺎ ﺗﻮﺟﻪ ﺑﻪ دﻣﺎ و رﻃﻮﺑﺖ ﺑﺎﻻي ﭼﻮبﻫﺎ ﺣﯿﻦ ﻓﺸﺮدﮔﯽ، ﻣﺎده داراي رﻓﺘﺎر ﺗﺮﻣﻮرﺋﻮﻟﻮژﯾﮑﯽ ﭘﯿﭽﯿﺪه ﻣﯽﺑﺎﺷﺪ. ﺑﺎ اﻓﺰاﯾﺶ ﺳﺮﻋﺖ ﺑﺴﺘﻪ ﺷﺪن ﭘﺮس از 0/2 ﺗﺎ 0/6 ﻣﯿﻠﯽﻣﺘﺮ ﺑﺮ دﻗﯿﻘﻪ، ﻣﻘﺪار ﺑﺎزﮔﺸﺖ ﻓﺸﺮدﮔﯽ ﺗﺎ 20 درﺻﺪ اﻓﺰاﯾﺶ ﯾﺎﻓﺖ. ﻫﻤﭽﻨﯿﻦ ﯾﮏ راﺑﻄﻪ ﺧﻄﯽ ﺑﯿﻦ ﺗﻨﺶ ﺑﺎﻗﯿﻤﺎﻧﺪه ﭘﺲ از اﻓﺖ ﺗﻨﺶ ﯾﮏﺳﺎﻋﺘﻪ و ﻣﯿﺰان ﺑﺎزﮔﺸﺖ ﻓﺸﺮدﮔﯽ ﺣﺎﺻﻞ ﮔﺮدﯾﺪ.

One of methods to overcome the problem of the set recovery in densified wood, is decreasing the press closing speed which leads to stress relaxation during densification. In the present study, the effect of press closing speed (at three levels of 0.2, 0.4 and 0.6 mm/min) at constant compression ratio of 45% was investigated on stress relaxation behavior and set recovery of alder wood. Results showed that with increasing press closing speed, stress created in densified wood was increased and the reason was attributed to the breakage of covalent hydrogen bond and relaxation of stress at lower press speed which led to decreasing of the set recovery. Two stages were observed in stress relaxation curves. At the first stage, the relaxation rate was high, attributed to the slippage of wood molecules and breakage of intermolecular hydrogen bonds. At the second stage, the stress relaxation curve became flat, represented the decrease of the stress relaxation rate. The Results of time-press closing time superposition showed that the master curve was able to predict the stress relaxation behavior to almost 380 hours (380 times of test time). Since a smooth master curve was not achieved by just horizontal shift and a vertical shifting was also required, it can be state that regarding high temperature and moisture content of woods, the material showed a complex thermorheological behavior. With increasing press closing speed from 0.2 to 0.6 mm/min, the set recovery value was increased up to 20%. A linear relation between the residual stress after one hour of stress relaxation and set recovery was found.